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This was a fun one.. I already have ideas in my head for a second design with better colors, be sure to check out the site. But for now, here are the directions to make your own K&N filter saving you around $100.

here are the parts used for this project. I got most of them all at Home Depot for about $11.00. (much better than $100+). And the Filter was about $43.81

  3" Rubber Clamp 12" (3.5"OD, 3" ID) PVC Pipe
45° 3.5" ID to 3.5" OD Connector PVC Cement (not pictured)
PartsAmerica.Com - K&N Air Filter (RE-0950)
here is a picture of the old air intake..
a.k.a. big ass box of wasted space

the picture is backwards, but this is what it will look like when it is complete.. I'll have to add the air filter on the end.. It's currently on order.

I sanded the PVC pipe with 60-grit, and then 120-grit to get it ready for painting.

I also sanded down the lines on the connector piece so it would give it a better flowing look to it when it was all connected together.

After putting about 3 coats of paint on it, I realized that the 120-grit sand paper was just not enough to do the job..

I'll proally sand it some more with some 220-grit paper and then eventually get some 400-grit paper on it.

Here is a shot of the pieces of pvc pipe put together

Removing the old air box was simple.. You can see two green arrows here. The on on the top is an actual screw and nut fixture that bolts the box down, the one in the middle is just pressure fitted there.. Give it a little tug and it'll come right up.

NOT PICTURED there is one more pressure fitted screw holding down the fixture. It is located underneath the air box. and you can see the screw in the next picture.

From the text above, if you are looking for the screw that holds the air box from underneath, look at the windshield container and follow straight down and you see a little gray spec in the picture. Thats the other screw.
I shaved some of the plastic around the plastic piece on top of the TB. This is to make the rubber surround fit better.
Here is a combo shot of the before air filter and the one that I made... Much different.
Here is a shot of the new Home Brew intake installed in the truck

   
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11.17.2004